In our ever-shrinking world, I can, with just a few quick clicks on my
computer, order fresh – or even live – lobster from Maine and receive it in San
Francisco the next day. Or I can have pints of custard shipped from my favourite
Milwaukee hamburger joint straight to my Aunt Florence in Tucson. But I can't do
these things without realising that they have a bigger environmental impact than
if I were to suffice with eating from the bounty of Pacific Ocean seafood right
out my front door, or just send Aunt Flo a gift certificate for some tasty
dessert closer to her home.
Consumers began thinking about the impact of product transport a few years
ago, and perhaps one of the poster children was the ubiquitous Fiji bottled
water. Given the seriously long haul of shipping Fiji Water around the world
from the South Pacific, it stood out among other bottled water companies that
environmentalists noted are selling us something that we can also get free from
our kitchen taps.
In response to the growing concern over the environmental impacts of bottled
water,
Fiji
Water made sweeping changes to its business after releasing the results of
an audit of its operations, which showed that 40 per cent of the company's
carbon footprint comes from ocean freight and distribution.
By 2010, Fiji Water aims to reduce its greenhouse gas emissions by 25 per
cent and it has reduced trucking miles by an average of 26 per cent, cut fuel
use by its trucks in Fiji in half and will be testing bottles made from 100
recycled materials.
In making these changes, the company indicates that reducing the
environmental impact of its shipping operations is not just good for business,
but also key to strengthening – or saving – its customer relationships. But as
fuel has reached, and then broken, long-standing price records, the greening of
shipping has become not just a good business idea, but a necessity.
According to the Environmental Protection Agency, rail and truck transport
consume more 35 billion gallons of diesel fuel in the US per year. That
represents more than 350 million metric tonnes of carbon dioxide annually, and
based on current trends, this could reach 450 million metric tonnes by 2012.
So what are the public and private sectors doing to reduce the environmental
impacts of shipping and logistics activities? Governmental organisations from
city to national levels are enacting laws that will lighten the carbon footprint
imposed by our need for fuel and our transportation practices, while companies
are making changes to their businesses that make every element of the supply
chain – from packaging, to transport mode, to sourcing decisions – more
efficient.
Legislation and policy
Starting at the point of purchase and working our way back through the supply
chain, a number of legislative and policy developments are shaping up to lessen
resource consumption linked to packaging and shipping consumer goods.
On 1 June, China's government banned the free distribution of disposable
plastic bags by retailers. While this is related to transportation only in so
much as it should reduce the amount of plastic bags shipped to merchants, it
will likely have a big impact in terms of fuel savings. China refines nearly
five million tonnes (37 million barrels) of crude oil each year to make plastics
used for packaging – and the rampant littering of the bags across the country
has come to be known as white pollution. And China is not alone; in the US,
Californian cities San Francisco and Malibu have enacted bans on the bags, and
many other cities are considering banning them, as well.
The European Union first created legislation to minimise the amount of
packaging created and used in the EU, as well as to promote energy recovery,
re-use and recycling of packaging, when it passed the
Packaging
& Packaging Waste Directive (94/62/EC) in 1994. In 2004, this directive
was revised to increase the recycling targets that member states were to meet by
2008. The Packaging Directive covers all packaging placed on the market within
the EU, and all packaging waste that is disposed of at industrial or commercial
sites, or from private homes.
When it comes to transporting goods – be they consumer packaged goods that
the EU is targeting with its packaging legislation, or larger items such as
construction materials, or packages and parcels sent via courier services – the
US EPA is helping the freight industry reduce fuel consumption through its
SmartWay
Transport programme. The programme helps offset the costs of installing
systems for lowering truck emissions, such as more efficient tyres, diesel
particulate filters and auxiliary power units that provide heating and cooling
systems inside truck trailers. These power units keep the cabs of large trucks
powered and temperature-controlled during extended or overnight stops, so that
drivers can switch off their engines instead of keeping them idling. A number of
States have also passed anti-idling laws.
Nearly 800 shippers, carriers (private fleets and fleets-for-hire) and
logistics providers have become SmartWay members so far, and many have already
realised a strong return on their investments in fuel-efficient technologies,
through reduced fuel costs.
Companies that employ 100 per cent SmartWay compliant carriers can qualify to
include a SmartWay logo on consumer packaging. HP became the first to qualify
for the logo earlier this year.
Innovation and transportation tools
Outside of legislation and government-supported programmes such as SmartWay,
companies are starting to enact new business practices aimed at reducing
transportation costs. For example, Wal-Mart recently announced its intentions to
begin
sourcing
produce from farms closer to its stores, thereby reducing fuel costs
associated with shipping produce across the country.
Other companies are taking a whole new look at our transportation
infrastructure, to innovate the ways goods are shipped. A startup in Cambridge,
Massachusetts called the New
Amsterdam Project offers companies an alternative to inner-city trucking;
its "drivers" transport their clients' goods using pedal power instead of fossil
fuels. The company has specially designed rugged tricycles with large cargo
holds in which products are placed. And on the West Coast, a co-operative
collection of similar bike cargo carrier firms known as
Pedal Express offers courier services
in California (Berkeley, Davis, Humboldt, San Luis Obispo and Santa Cruz) and
Oregon (Eugene and Portland). (The collective also includes a chapter in Chapel
Hill, N.C.).
In addition to working with SmartWay carriers, HP has begun using plastic
pallets made by AIRDEX International Inc. to transport its notebook laptop
computers to Europe, the Middle East, Africa, Latin America and North America.
Doing so decreases the environmental impact of shipping them because AIRDEX
pallets are made of recyclable plastic rather than wood and, according to HP,
the pallets are stronger, lighter and more durable than the wooden pallets it
previously used.
HP estimates that through all its fuel-saving measures, it has reduced its
CO2 output by more than 22,350 metric tonnes – the equivalent of removing 4,300
cars from the road for one year.
Another pallet provider, Intelligent Global Pooling System (iGPS) also makes
plastic pallets, which share the weight and durability benefits of the AIRDEX
pallets, and also include an added feature that can help companies boost
transportation efficiency: passive, integrated RFID transponders. These embedded
devices do not require batteries and are encoded with a unique identification
number that is captured by RFID readers stationed in warehouses or distribution
centers, or by handheld readers that shipping personnel carry.
These IDs are associated in backend software, with the products being carried
on the pallets and with the shipment manifests and orders associated with the
products, which can translate into fewer shipping errors and less transportation
waste.
When it comes to addressing shipping inefficiencies and making strategic
changes to business processes toward reducing fuel consumption, packaging
companies, manufacturers and shippers need to work in tandem. Industrial and
consumer packaging company Sonoco has worked with many of its consumer goods
customers in order to evaluate and change the types of Sonoco packaging
materials used for consumer goods.
"A key element and trend in packaging overall," says Roger Shrum, Sonoco
staff vice president of Investor Relations and Corporate Affairs, "is using less
material, less weight, and better design to allow more of the packaging in a
load that is going to our customers, which gives them more packaging materials
with fewer shipments."
A prime example of this rethinking is baby formula, he says. "In the last
year, I would estimate 75 to 80 per cent of the companies that sell formula –
Mead Johnson, Abbot, Nestlé, all the majors – have converted from all-metal cans
to composite cans [paperboard with metal end-caps]. A lot of this is driven
around the rising cost of steel, but it's also part of company sustainability
programs, because the lighter packaging uses less fuel in transit."
Because of the energy intensity required to keep products within their safe
temperature and humidity parameters during transport, the perishables supply
chains create an exceptionally large carbon footprint. But Minneapolis-based
firm Entropy Solutions believes it has a shipping tool that will drastically
lessen the waste and energy-consumption associated with shipping perishable
products, such as extremely valuable and temperature-sensitive biologic agents
such as pharmaceuticals or blood.
Traditionally, these goods are shipped in Styrofoam-lined cardboard boxes
that are disposed or recycled after each shipment. Entropy Solutions' Green Box
is comprised of a plastic outer layer, followed by insulated layers made of
nanotechnology-based carbon silica that is enclosed in vinyl and vacuum sealed,
and a second inner layer made of a polymer that can keep items inside the box as
cold as -20 degrees C or as hot as +50 degrees C for up to 120 hours – without
requiring a temperature-controlled environment. This means using
temperature-controlled shipping containers could become a thing of the past.
According to Steve Skallerud, Entropy's vice president of marketing, Wal-Mart
has been testing the Green Box for shipping pharmaceutical products to a central
distribution centre in Florida for nearly a year. The box has 65 per cent more
room for product than Styrofoam-lined perishable shipping boxes of the same
dimensions, and therefore a great payload capacity and a greater quantity of a
temperature-sensitive product can be transported in each truckload. And because
the temperature of the products can be maintained for so long, users can opt for
shipping the goods via ground rather than air, which can save them money while
lessening fuel consumption, says Skallerud.
And while innovations in packaging and transportation modes are vital to
lowering transportation's impacts on the environment, so are changes to the
business tools that drive the supply chain. Many providers of transportation
management software – the analytical tools that companies use to co-ordinate
shipping activities – are adding features such as calculators that determine the
carbon output linked to various shipment modes and delivery schedules, or
routing tools that determine the best trucking routes for making multiple
delivery and pick-up stops.
Shippers or customers, such as green-minded retail customers making online
purchase, can use tools such as these to determine how to ship product while
minimising fuel consumption, and lower-impact choices. While they often take
more time in transit, fuel-saving shipping options often cost less than faster
ones, which benefits the shipper's bottom line, as well as that of the customer.
This article first appeared at
Greenbiz.com
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